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I'm thinking of using the gray code optical encoder disc design described at TeX Stack Exchange to sense the base rotation of a robot arm. Being able to vary the disc to suit the physical aspects of the particular situation is attractive.

Encoder disc

I've subsequently been thinking about putting together a matching 8 track reading head. Probably using something like these miniature reflective IR optical sensors.

IR sensors

Can anyone point me towards good resources for figuring out a read head design? Any tips for avoiding interference between tracks?

At the moment I'm just thinking about mounting them as close together as I can on prototyping board and printing the tracks on the disc to be the same width as a single sensor.

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    $\begingroup$ you could stagger the sensors if they interfere with each other ... transmissive sensors may be more accurate than reflective sensors $\endgroup$
    – jsotola
    Oct 23, 2021 at 20:37
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    $\begingroup$ Riffing on the transmissive idea, maybe work with an array rather than discrete parts. For starters, try a web search for "linear photosensor array". If the price and performance are right, it's not a problem to have are more pixels than you need. $\endgroup$
    – r-bryan
    Oct 26, 2021 at 1:41
  • $\begingroup$ @r-bryan great suggestion regarding array use. I found a low price reflective array at about the number of channels I’m looking for (link below). Did you have something similar in mind for a transmissive solution. pololu.com/product/4109 $\endgroup$
    – RowanP
    Oct 26, 2021 at 6:03
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    $\begingroup$ I was thinking something like the sensor used at arduining.com/2014/03/26/… (except those are no longer available). Sort of like a 1-D camera, that's what I meant about more pixels than you have tracks. For that matter, it might not be cuckoo to think about like a RPi cam and a bit of image processing, depending on the rest of the requirements... $\endgroup$
    – r-bryan
    Oct 26, 2021 at 18:32

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I ended up going with the linear photo sensor array idea suggested by @r-bryan, and selected a Pololu QTR-HD-09RC Reflectance Sensor Array: 9-Channel, 4mm Pitch, RC Output. I’ll update this answer with Tex code for printing a matching Gray code wheel when available.

I’ve initially chosen a digital output array. I’ve yet to read through the supplied Arduino library to check for a non-blocking solution. I may switch to the analog version if this becomes an issue after testing.

enter image description here

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