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I've been playing around with some block maths, mostly trying to remember how it actually works, and I've come to a simple example that should be reduced, however when doing the normal maths, compared to the block maths, I get different answers. block

The solution, when doing regular maths give me: $$y=e S_1 S_2 G_r-d S_2$$ $$e = w - y$$ $$y+ y G_r S_1 S_2 =w G_r S_1 S_2-d S_2$$ $$y=\frac{ w G_rS_1 S_2 -d S_2}{1+G_r S_1 S_2}$$

doing Block algebra, moving $S_2$ before $d$ (which would make it now, $S_2 d$

Then going under the rule for Feedback, $\frac{G_s}{G_s+1}$

I would expect to get as a result:

$$y=\frac{ w G_rS_1 S_2 -d S_2}{1+S_1 S_2 G_r-d S_2}$$

However, it appears this is the wrong solution.

is there something I'm missing on my block algebra, or is this correct, except one assumes $d S_2$ in the denominator is always zero?

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I think your math is correct, but it's a little easier to look at if you rearrange it as:

$$ y = w\frac{S_1 S_2 G_r}{1 + S_1 S_2 G_r} - d\frac{ S_2}{1 + S_1 S_2 G_r}\\ $$

The output is a combination of the closed-loop response and the disturbance input.

I think the problem with your block diagram work is that you're treating everything, including the disturbance input, as though it's a "plant," but it's not, because the input $y$ doesn't route through $d$.

This is a superposition (summing) problem; I think the "easy" way to solve this problem with block diagram work is to look at each input as though the other input doesn't exist.

Consider:

Just input

This is easy; this is the method you were going for and reduces to:

$$ y = w\frac{S_1 S_2 G_r}{1 + S_1 S_2 G_r} \\ $$

Then, consider the disturbance input: Disturbance input 1

This is a little harder to look at, so consider instead: Disturbance input 2

You can combine the terms on the feedback branch:

Disturbance input 3

And then reduce the loop (Line 4 on that page) and get:

Disturbance 4

It's important (as always) to keep up with the negative signs. Here they cancel in the denominator and you're left with:

$$ y = - d\frac{ S_2}{1 + S_1 S_2 G_r}\\ $$

The complete solution is the summation (superposition) of the response from the input $w$ and the disturbance $d$:

$$ y = w\frac{S_1 S_2 G_r}{1 + S_1 S_2 G_r} - d\frac{ S_2}{1 + S_1 S_2 G_r}\\ $$

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Because of the Superposition principle, you can write $y$ as:

$$ y = H_1 w + H_2 d, $$

where $H_1$ is the system transfer function when $d=0$, whereas $H_2$ is the corresponding transfer function for $w=0$.

It turns that

$$ H_1 = \frac{G_rS_1S_2}{1+G_rS_1S_2}, $$

while

$$ H_2 = \frac{-S_2}{1+G_rS_1S_2}. $$

$H_2$ can be readily obtained using block simplification by observing that it holds:

enter image description here

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