Calculating torque required to rotate a platform

Question

I am trying to spec out a motor's torque required to rotate a platform about an axis.

This diagram makes it better to understand(it's like a rotisserie):

Dimensions are in cm:

I have an arbitrary shaped object on the platform that I simplified to a cuboid to calculate the moment of inertia.

The combined weight is about 25kg.

I use the moment of inertia formula for a cuboid along the length axis and use the parallel axis theorem to move the axis to where I have the rod, I get:

I = (1/2) * m * (w^2 + h^2) + m*((0.5*h)^2)
  = (1/2) * 25kg * (0.4^2+ 0.5^2) + 25 * (0.2^2)
  = 6.125 kg-m^2

Assuming I want to reach 5 rpm in 5 seconds. I have

  5rpm = (2 * pi * 5)/60  rad/s

  alpha = ((2 * pi * 5)/60 - 0)/(5-0)  rad/s^2

        = pi/30 rad/s^2

T = I * alpha = 6.125 * (pi/30) = 0.64N-m

Now I am not entirely sure if this calculation is correct. I had a 5N-m rated dc motor lying around and I fit it to the platform. The motor was able to rotate the platform about 45 degree clockwise but was not able to come back to zero degrees. Am I missing something in the above calculation? Gravity doesn't feature in my equations.

There could be other factors like friction, or the gearbox in the motor?

Answer 1

In addition to the torque required to turn, you do also need to account for the torque required to hold the load against gravity, which could be significant.

Consider your system in terms of the rod being your arm, held out in front of you, and the box being a yard brush held at the end of the handle. Starting with the brush pointing up, it requires little effort to hold in position. Similarly you can swing it through 360 degrees with only a little more effort, relying on the falling momentum to swing it back around to the top position. Now try to hold it pointing directly sideways theough. You would need to have pretty strong wrists to do that, if you can manage it at all.

Since your load is an arbitrary shape within a bounding box, I think you are better off calculating your weight distribution according to the worst case. For your system, this would be with your full 25kg load being at one of the top corners of the box.

When the rod is rotated such that the load is at its furthest extent, it is $\sqrt{40^2+(50/2)^2}\approx47.17$cm from the rod.

Calculate this torque and add it to the torque required to turn at the speed you want and you should have a motor sized for your application.

If you size your motor for worst case load, then it should should be more than adequate for any load you throw at it. If you size it for anything less, then you may find that some loads exceed the capabilities of your system, so you may need to add additional sensors or control complexity to degrade gracefully in an overload situation.

Answer 2

First of all, please draw the axes on the object above to make it easier for others to help you.

If you are going to rotate the cuboid from the end of the rod, you should also be using a parallel axes theorem to translate the moment of inertia equivalent to the length of the rod as well.

From my understanding, you are trying to lift the cuboid by attaching a motor at the end of the rod, am I right? This is where the clearly labeled axes are important.